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The Future is Forming

"The Future is Forming," presented by Engineering Quality Solutions, discusses sheet steel/aluminum and how they are used. EQS helps steel, aluminum and manufacturing companies make the most cost-effective use of the sheet metal specified and supplied for each application. EQS offers forming limit diagram (FLD) and circle grid/ thinning strain analysis, tooling buyoff assistance, steelmaking and formability training, holistic cost reduction, steel cargo damage claim analysis and problem arbitration resolution.

Tool & Die Authority - October 2009

The Tool and Die Authority October 2009 Newsletter contained these articles:

Who’s Moving Along with the Winds of Change?: Joe Brown
Die-Setting Practice : Peter Ulintz
Transfer Systems—What Can They Do for You?: Bob Quinn
Detecting Feed in Thick Materials : Drew Stevens

and from Danny Schaeffler of Engineering Quality Solutions (EQS)...
Steel Mills are Heating Up (or, the Law of Unintended Consequences)
Last summer, the capacity-utilization rate for North American steelmakers was just about 90 percent. This meant that 90 percent of the sum total of all of the steelmaking capacity we have in North America was making steel. Then, as the economy tanked late last year, furnaces were shut off and allowed to go cold. Rather than flood the market with what would have been inexpensive steel, the capacity-utilization rate dropped to 32 percent at U.S. Steel; industry-wide, it fell to near 40 percent.

Recently, there’s been news of numerous furnaces coming back on line, due in part to the Cash-for-Clunkers program, as well as to the need for inventory restocking at the nation’s service centers. During the second week of September 2009, the steelmaking capacity-utilization rate in North America climbed to just short of 60 percent. What effect will this have on the price of steel? ...

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Over the past 20 to 30 years the stamping industry has made gigantic steps moving from a purely experienced based industry to an "esperience-science" base. We still design both parts and dies (for formability issues) by experience, but we check the performance of the design scientificly with computer simualtions. The nest step will be to incorporate the physics and math of formability into the design process as the design evolves and move into a truely "Engineering" culture. Fortunately the technilogical breakthroughs have been made. It is now just a matter of learning how to do it and doing it.

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